Benefits Of Using Core Spun Yarns

 

Corespun yarns offer a versatile solution for various applications, including industrial fabrics, knitwear, and apparel. These yarns are particularly beneficial in applications requiring comfort, softness, durability, and strength. At Coats, we produce high-quality corespun yarn like Webflex TEN, specifically designed for high-performance tire fabrics. Unlike standard yarns, Webflex TEN is air-jet spun with Tencel to provide superior strength compared to cotton. It can handle weaving speeds over 750 ppm while minimising dusting and reducing machine stops.

 

Corespun yarns typically exhibit high tenacity and excellent strength, maintaining uniform size, enhanced stretchability, and improved ply security. They also offer optimal abrasion resistance, contributing to the aesthetic value of the final product. Let's delve deeper into the benefits of using a yarn like Webflex TEN.

 

High performance for demanding applications

 

Corespun yarn is particularly effective for weft yarns in high-performance vehicle tires. It supports tire formation by facilitating high-speed weaving with fewer interruptions. Additionally, its construction allows for the use of finer yarns without compromising strength. The 90% knotless feature of Webflex Ten enhances loom efficiency, outperforming traditional corespun yarns.

 

Precision in tire production

 

Webflex HEN, another Coats product, wraps a special ring-spun or air-jet cotton fibre around a continuous filament nylon core. This results in a yarn ideal for wefting high-performance tire fabrics. Webflex HEN's specific elongation settings allow for precise tire formation, a significant improvement over regular corespun yarns.

 

Cleaner manufacturing process

 

The manufacturing process of corespun yarn significantly reduces residue and debris during fabric weaving. Webflex HEN, for instance, produces minimal dust and fly, eliminating extensive clean-up requirements after tire production.

 

Enhancing productivity

 

High-quality corespun yarns like those produced by Coats can accelerate and streamline the fabric weaving process for high-performance tires. Webflex HEN supports weaving speeds exceeding 750 ppm while ensuring minimal stoppages. The special cotton wrapping also provides protection to the nylon core against heat during the tire dipping process, further increasing productivity.

 

Consulting on core spun yarns

 

For businesses in need of high-quality corespun yarns, we invite you to contact Coats for a quote and more information about our products. Our team can assist in selecting the most suitable corespun yarns for your specific applications, ensuring that you benefit from the numerous advantages these yarns offer.