What Are the Best Fabric Materials for Shoes?

 

The choice of materials for shoe manufacturing significantly influences the quality, comfort, and durability of the footwear. These materials serve various functions, from enhancing aesthetics to providing style, comfort, and support. Coats offers a diverse range of materials—including threads and fabrics—to fulfil every footwear requirement. We provide durable, innovative materials suitable for high-quality shoe production.

 

Here's a closer look at some of the types of fabric for shoes available at Coats:

 

ProWeave for advanced weaving in footwear

 

Jacquard weaving is a popular technique in the footwear, luxury goods, fashion, and apparel industries. Coats elevates this technique with ProWeave, employing advanced functional and creative weaving methods. ProWeave produces jacquard fabric for shoes, integrating various zones of stability, abrasion resistance, and elasticity. It also offers diverse finishing options like membranes, coatings, paddings, foams, mesh, stretch linings, PFC-free options, thermal insulation, chemical treatments, mechanical finishes, and dyeing.

 

ProWeave enables Coats to combine different weights, thicknesses, colours, and fabric types. This approach results in seamless, unique footwear fabrics with localised properties and features.

 

Vogue - A sustainable leather alternative

 

Vogue serves as an eco-friendly, stylish, and durable alternative to leather. Available in various colours, finishes, and thicknesses, it can be coated, laminated, screen-printed, or custom-printed to suit your specific needs.

 

Rhenoprint for custom reinforcement materials

 

Fabric for shoes must meet precise specifications in terms of hardness, thickness, and shape—especially if it is used for reinforcement purposes. Rhenoprint allows Coats to create custom materials in-house tailored to these requirements. The process adheres to stringent quality standards and uses high-quality powders. Rhenoprint also reduces waste by eliminating the need for trimming and die-cutting, requiring about 30% less material compared to traditional sheet stock, promoting sustainability.

 

Discover the best fabric for shoes at Coats.

 

As a leading supplier in the footwear industry, Coats ensures the provision of high-quality fabric for shoes and performance threads. Our materials are designed to help businesses produce exceptional footwear. Contact us to learn more about our range of footwear fabrics and how they can elevate your shoe manufacturing process.

 

 

 

 

Benefits Of Using Core Spun Yarns

 

Corespun yarns offer a versatile solution for various applications, including industrial fabrics, knitwear, and apparel. These yarns are particularly beneficial in applications requiring comfort, softness, durability, and strength. At Coats, we produce high-quality corespun yarn like Webflex TEN, specifically designed for high-performance tire fabrics. Unlike standard yarns, Webflex TEN is air-jet spun with Tencel to provide superior strength compared to cotton. It can handle weaving speeds over 750 ppm while minimising dusting and reducing machine stops.

 

Corespun yarns typically exhibit high tenacity and excellent strength, maintaining uniform size, enhanced stretchability, and improved ply security. They also offer optimal abrasion resistance, contributing to the aesthetic value of the final product. Let's delve deeper into the benefits of using a yarn like Webflex TEN.

 

High performance for demanding applications

 

Corespun yarn is particularly effective for weft yarns in high-performance vehicle tires. It supports tire formation by facilitating high-speed weaving with fewer interruptions. Additionally, its construction allows for the use of finer yarns without compromising strength. The 90% knotless feature of Webflex Ten enhances loom efficiency, outperforming traditional corespun yarns.

 

Precision in tire production

 

Webflex HEN, another Coats product, wraps a special ring-spun or air-jet cotton fibre around a continuous filament nylon core. This results in a yarn ideal for wefting high-performance tire fabrics. Webflex HEN's specific elongation settings allow for precise tire formation, a significant improvement over regular corespun yarns.

 

Cleaner manufacturing process

 

The manufacturing process of corespun yarn significantly reduces residue and debris during fabric weaving. Webflex HEN, for instance, produces minimal dust and fly, eliminating extensive clean-up requirements after tire production.

 

Enhancing productivity

 

High-quality corespun yarns like those produced by Coats can accelerate and streamline the fabric weaving process for high-performance tires. Webflex HEN supports weaving speeds exceeding 750 ppm while ensuring minimal stoppages. The special cotton wrapping also provides protection to the nylon core against heat during the tire dipping process, further increasing productivity.

 

Consulting on core spun yarns

 

For businesses in need of high-quality corespun yarns, we invite you to contact Coats for a quote and more information about our products. Our team can assist in selecting the most suitable corespun yarns for your specific applications, ensuring that you benefit from the numerous advantages these yarns offer.

Applications of Core Spun Yarn

Yarns are excellent alternatives to standard sewing threads for heavy-duty tasks and challenging applications. To achieve top performance and reliability, it's crucial to opt for well-engineered yarns. Enter Coats Orbit Technology, a specialised corespun yarn designed to boost the quality of your final product without cutting corners on value. Unlike ring-spun yarns, this corespun yarn resists pilling and excels in moisture management while offering a soft touch and improved functionality, thanks to zero torque and minimal hairiness.

Key uses for corespun yarns featuring Coats Orbit Technology.

·        Industrial PPE and firefighting gear - If you need fire-retardant materials, consider 100% spun meta-aramid fibres. Coats Pyrostar uses long-staple technology to provide a fine diameter without sacrificing performance or strength. For firefighting applications, Coats Flame Master offers superb flame resistance.

·        Cut-resistant gloves - Corespun yarn excels in heavy-duty gloves, particularly when you need low elongation, optimal modulus, and excellent strength. Coats provides fire-retardant multifilament para-aramid yarns like Protos Fil and Protos, which boast a strength greater than steel and exceptional heat resistance.

·        Military applications - For custom requirements in military uniforms, Coats offers corespun yarns that are UL Certified, Berry Compliant, and 2112 Certified. These specialised threads meet the strict guidelines set for military wear.

·        Consumer PPE products - For making face masks, Coats Epic, a versatile polyester corespun yarn, is an excellent choice. Its precision engineering allows for durable and attractive seams while enhancing the sewing process.

·        Innovative technologies - Corespun yarn is highly versatile, making it ideal for safety protection across various industries. Coats Armoren uses groundbreaking helical J Spun engineered yarn technology aimed at enhanced safety awareness and superior cut protection. With its improved core yarn coverage and better stretch fibres, Armoren is perfect for crafting finely tuned gloves that offer tactile dexterity without sacrificing comfort or cut resistance.

Discover more about Coats' range of corespun yarns to see how they can benefit your business. Feel free to reach out for expert guidance on choosing the best yarns for your specific products.

Breathing New Life into Used Outdoor Gear with Rugged Thread

The longevity of outdoor gear often comes down to the quality of its components. Even the most durable items can deteriorate over time due to frequent use and exposure to harsh elements. For businesses specialising in repairing such gear, the choice of thread can make a significant difference. Coats Epic Rugged thread offers a high-performance, durable solution designed to withstand wear and tear, thereby enhancing the lifespan of outdoor products and improving sewing line productivity. 

Ideal for denim and a range of outdoor applications 

Epic Rugged is engineered specifically for durability. Initially designed for denim sewing, particularly for jeans undergoing industrial wash processing, this thread can withstand even the harshest washes, including those involving bleach. Created from 100% polyester, with a soft staple polyester wrap and a continuous filament polyester core, it brings unparalleled strength and reliability to the world of outdoor gear. 

What sets Epic Rugged apart? 

In a crowded market of rugged threads, Epic Rugged stands out for several reasons. Firstly, it's part of Coats' distinguished Epic range, featuring a polyester wrap with a high-tenacity polyester filament core. Unlike competing rugged threads, Epic Rugged comes with specialised lubrication designed to elevate sewing performance. This feature also provides optimum bleach fastness, ensuring minimal colour changes even in harsh bleaching conditions. Moreover, the thread is engineered to protect seams from abrasive wear, adding another layer of durability. 

Safety and sustainability 

Not all rugged threads are created equal when it comes to safety standards. Coats Epic Rugged is certified to OEKO-TEX’s Standard 100, Class I, which is the highest safety standard for children's and baby clothing. This certification assures the safety of using these rugged threads in outdoor gear designed for younger customers. Furthermore, the thread's durability makes it an ideal choice for repairing heavy-duty denim outdoor wear, thereby prolonging the lifespan of these garments and promoting sustainability. 

Discover the right thread for your business. 

If you're looking to enhance the durability and lifespan of the outdoor gear you repair, rugged threads like Coats Epic Rugged should be on your radar. Contact the Coats team to explore the options available within their Epic range, get a custom quote, and receive assistance comparing products. This will help you make informed choices that can benefit your business and your customers in the long run.

21 Types of Sewing Thread And When to Use Them

 

Sewing threads come in different types to suit specific applications, like sewing garments, shoes, and other products. There is even a specific range of jean thread like Coats Dual Duty, which boasts superb wash-down characteristics and outstanding durability and strength for high-quality seams on denim wear. 

The best way to know the different types of sewing thread and their applications is to check with a reputable manufacturer like Coats. We apply the latest technologies to make high-quality and innovative products that can add value to our customer’s manufacturing process. Here are some of our products: 

1. Coats Brio 

Made for sewing machines, Brio is a lubricated polyester thread with pre-stabilized, continuous, high-tenacity filament to withstand high-speed sewing. It’s versatile for heavy materials, too, including welts, soles, moccasins, leather goods, and jeans. 

2. Coats Dual Duty 

Our premium quality corespun jean thread features a natural cotton cover and a high-tenacity polyester filament core. Thus, it performs well in the most demanding sewing applications. 

3. Coats Gral Multicolour 

We injection-dyed Gral Multicolour polyester with up to six various colours to create an attractive thread for making eye-catching stitches. With good abrasion resistance, Gral creates strong seams in severe sewing operations. 

4. Coats Tre Cerchi Cotton 

Made with long-staple mercerised cotton, Tre Cerchi cotton thread produces attractive lustrous seams for general sewing. It provides the natural look of cotton threads, even for making custom embroidery designs. 

5. Coats Pyrostar 

Designed for military applications, Pyrostar offers permanent flame and heat protection up to 371 degrees Celsius. It’s a 100% long-staple spun meta-aramid thread for flame-retardant embroidery, too. 

6. Coats Firefly 

Pyrostar is another 100% meta-aramid sewing thread that can withstand high temperatures, making it ideal for protective wear for military and firefighters. 

7. Coats Flame Master 

This polyester core spun flame-resistant sewing thread features a special finish for outstanding permanent flame protection. We offer this in an extensive range of shades. 

8. Coats Epic 

Epic is our all-rounder polyester corespun sewing thread for many applications and fabrics, including silks and high-tech performance materials. It’s also a great jean thread that delivers outstanding stitch formation and attractive seams. 

9. Coats Nylbond 

We use pre-stabilized continuous filament nylon 6.6 for Nylbond, so it cuts clean without ply separation. Plus, it offers excellent abrasion resistance, durability, and strength to prevent flaking, sewn-in colour change, and ply untwisting. 

10. Coats Admiral

This 100% cotton thread is carefully treated under tension to increase strength and lustre. It’s for specialised applications requiring biodegradable and natural threads, like food filters, shirts, and post-dyed garments. 

11. Coats Aptan 

Made for nylon fabrics and garment dye programs, this lubricated pre-stabilized continuous filament nylon 6.6 sewing thread provides a low-friction and soft finish to minimise abrasion and needle heat. It also offers controlled stretch for firm, balanced, tight stitches and good loop formation. 

12. Coats Aptan AW 

We added a special water-resistant finish to Coats Aptan to prevent the capillary effect. As such, the thread doesn’t take up water and can be useful for outdoor applications and heavy footwear. 

13. Coats Aptan for Apparel 

Like the original Coats Aptan, this version is ideal for nylon fabrics in wearable garments. Moreover, it’s a great jean thread for stretch denim. 

14. Coats Aquamelt 

Our 100% water-soluble thread easily dissolves with warm water, making it ideal for temporary stitching for denim, footwear, woven apparel, and knitted garments. 

15. Coats Astra 

Our top-of-the-line staple-spun 100% polyester sewing thread is an excellent alternative to conventional SSP threads. It offers better sewing performance for higher productivity and reduced machine downtime. We also carry different versions of this thread, including Rugged, RD, and EcoVerde. 

16. Coats Atlantis 

Atlantis is a new-generation braided liquid crystal polymer with outstanding load-bearing characteristics and flex fatigue resistance. That makes it suitable for demanding military and aerospace applications. 

17. Coats Dymax 

We made this fit-for-purpose mercerised cotton thread for thread dyeing end-use. Whether mercerised 100% cotton or untreated fabrics, Dymax ensures the best colour results with high lustre and a smooth surface for beautiful seams. 

18. Coats EcoCycle 

EcoCycle is our water-dissolvable thread that keeps up with the challenges of garment recycling. It dissolves at 95 degrees Celsius on a 30-minute wash cycle, and once it does, garments are easier to pull apart as it simplifies the removal of labels, buttons, and zips for end-of-life recycling. 

19. Coats EcoRegen 

EcoRegen is a 100% lyocell thread from sustainably sourced wood pulp, making it eco-friendly and fully biodegradable. We offer this in six sizes to suit various applications, like knitwear, T-shirts, athleisure garments, underwear, workwear, and post-dyed garments. 

20. Coats Eloflex 

Eloflex makes secure, soft-stretch seams on next-to-skin garments and performance sportswear. Its controlled elongation reduces seam extension failure when used on stretch fabrics. 

21. Coats Classic 

Classic is ideal for hand-sewing leather goods, moccasins, and soles. As a high-tenacity waxed polyester braid thread, it's also practical for difficult, hard, and thick materials used on belts, furniture upholstery, saddles, nautical articles, and suitcases. 

Discover more at Coats! 

Keep browsing our website to discover other sewing threads. If you need a specific product, like a jean thread, just get in touch, and our team will provide suggestions.

Make Beautiful and Functional Sport Shoes with High-Quality Thread

 

In the fiercely competitive world of sports footwear, distinguishing yourself from other brands is a key challenge. To impress your customers, you need to produce not only visually appealing but also high-quality sports shoes. Using inappropriate materials could lead to subpar products, disappointed customers, and a tarnished reputation in the industry.

The good news is, sourcing the right materials doesn't have to be a time-consuming task. You can turn to trusted manufacturers like Coats to find the ideal types of thread and other materials needed to produce any kind of sports footwear. We offer a range of product lines tailored to your manufacturing needs, such as the CoatsKnit range, which works seamlessly with our sewing threads like Nylbond and composites like Lattice Lite. This eliminates the need for guesswork and provides you with a comprehensive solution for sports footwear manufacturing.

Threads designed for sports shoes

Sports shoes require heavy-duty and high-performance threads that can keep up with specific activities. For running shoes, Coats has a diverse selection of sewing threads with optimum stretch and higher breaking strength.

Coats Nylbond is an excellent choice for sports footwear because of its superior resistance to wear and tear. For elements made of leather, we suggest using Coats Gral, a lubricated polyester thread. Another suitable thread for sports shoes is nylon, but for superior strength, we recommend using Coats Aptan, not just any ordinary nylon.

Alongside these thread options, we also offer environmentally-friendly alternatives to align with your sustainability initiatives. Coats Sylko EcoVerde is a thread made from 100% recycled trilobal polyester, perfect for creating vibrant, high-quality embroidery on sports shoes. For another green choice, consider CoatsKnit Eco H, made from a blend of lyocell and hemp. These sustainable options allow you to produce top-quality sports footwear while prioritising environmental responsibility.

Get the best support for your business.

Coats does not only manufacture threads for sports footwear—but we also provide technical services to support you throughout footwear manufacturing. Our team has a wealth of experience to support you throughout your project’s lifecycle, from choosing the best yarns to customising designs. Plus, we want to ensure optimal production efficiency. 

Get in touch with Coats now!

Our in-house team of experts is ready to hear your requirements! Contact Coats today to get a quote.

Behind the Patterns: Unveiling the Expertise of Fabric Manufacturers

To ensure the quality of the clothing and accessories you make, it's important to consider various factors. Among these factors, the choice of fabric is especially crucial, particularly for high-performance products. By partnering with dependable fabric manufacturers who understand your needs and can provide excellent fabrics, you can overcome the challenges associated with low-quality textiles. This collaboration will allow you to create outstanding designs that can withstand even the most demanding conditions, which is particularly essential when producing garments for industrial settings.

But how do you determine which fabric manufacturer to select? To narrow down your options, it's beneficial to familiarise yourself with the qualities of a reputable fabric manufacturer. Take the time to consider the following factors when comparing your options:

High-quality products

The fabric's design, construction, durability, and comfort all contribute to the quality of your products. Ensure that the fabric manufacturer makes high-quality products with all those qualities. In addition, check the brands they work with to determine whether they can meet your requirements and industry standards.

Technologies

How updated are the fabric manufacturers when it comes to material technologies? Reputable ones are constantly innovating by considering their customer’s needs. For example, FlamePro Splash is a cutting-edge fabric from Coats, carefully engineered to be flexible, soft, and lightweight while ensuring durability. It is a molten metal splash protective fabric ideal for garments that will be exposed to metal splash, radiant heat, flame, and other similar hazards.

Great value at competitive prices

You get what you pay for in fabrics, so verify that the manufacturer offers high-quality and competitively priced ones. Also, always ensure their products are made specifically for your garments. For instance, Coats FlamePro High Visibility is a high-visibility, flame-resistant fabric that meets EN and ISO safety standards for FR workwear, petrochemical industries, industrial workwear, and firefighter and police uniforms.

Check with one of the top fabric manufacturers today!

Coats meets all the criteria of reliable and trustworthy manufacturers. Keep exploring our website to learn more about our technologies and cutting-edge fabrics. Our team is also ready to support your business and provide tips for choosing the best materials.